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Ultra-Clean Modular Technical Workspace with ULPA Air Filtration for High-Precision Optoelectronic Facilities
| Brand Name: | SHP |
| Model Number: | Customized |
| MOQ: | 50 square meters |
| Price: | $500.00/square meters 50-499 square meters |
| Payment Terms: | L/C,T/T |
| Supply Ability: | ≥1 set |
Detail Information
Place of Origin:
China
Certification:
CE、ISO
Condition:
New
Applicable Industries:
Manufacturing Plant, Food & Beverage Factory, Cosmetics, Electronics, Laboratories, Clean Room, Dust-free Workshop, Hospitals
Machinery Test Report:
Provided
Warranty Of Core Components:
1 Year
Cleanliness:
Class 100 To Class 100,000
HEPA Filter:
99.995%@0.3um Or As Required
Key Words:
Turnkey Solution Clean Room
Application:
Electronics, Food, Hospital
Certificate:
CE ISO
Item Name:
GMP Clean Room
Material:
Rock Wool Sandwich Panel Or Hollow Glass Magnesium Sandwich Panel
Work Scope:
Construction, HVAC, Electric, Process Piping
Packaging Details:
Wooden Case, Galvanized Steel Pallet, Plastic Film
Supply Ability:
≥1 set
Highlight:
Modular cleanroom workspace with ULPA filtration
,High-precision optoelectronic cleanroom equipment
,ULPA air filtration technical workspace
Product Description
Product Overview ——Ultra-Clean Modular Technical Workspace with ULPA Air Filtration for High-Precision Optoelectronic Facilities
Cleanroom design, construction, and validation must comply with the ISO 14644 series and GMP guidelines, covering air cleanliness classification, testing methodology, and ongoing monitoring protocols. Every step — from material selection to commissioning — requires performance validation including particle counting, airflow velocity, and pressure differential testing to confirm all quantitative metrics of the target classification.
Cleanroom Description
| Application | Pharmaceutical | Lab | Electronics |
| Cleanliness | China class 100 to 100000 | ISO 5 to 8 | EU B to D |
| Scope |
Structure part; Partition and ceiling panel; door and window,epoxy. |
HVAC part; AHU and chiller; Ducting and piping. |
Electrical part; Lamp,switch and socket; Distribution cabinet. |
| Service | Design and production | Construction and test | Validation and training |
| Wall/ceiling panel | Machine-made or Hand-made sandwich board |
| Clean room equipment | Air shower,FFU,Pass box,Laminar flow cabinet,hepa box |
| Cleanliness | Class 100-100000 |
| Purification system | HVAC, or AC conditioner+FFU |
| Floor | PVC anti-static floor or epoxy-based coating |
| Other addessores | stalinite window,LED panel light,Door,Hand wash sink,storage/shoe cabinet etc |
| Service | Design,manufacturing,construction |
Cleanroom Core Functions
1. Air Cleanliness
Airborne particulate control is the defining function of any cleanroom. ISO 14644-1 establishes allowable particle concentration thresholds per cubic meter across nine classification tiers. At ISO Class 5, for example, no more than 3,520 particles ≥0.5μm may exist per cubic meter — a specification achieved through staged mechanical filtration terminating at HEPA (99.97% efficiency at 0.3μm) or ULPA (99.9995% at 0.12μm) terminal filters.
2. Airflow Architecture
Cleanroom airflow falls into three established regimes. Unidirectional (laminar) flow delivers a uniform velocity of 0.30–0.45 m/s across the entire cross-section, ideal for ISO Class 1–5 environments. Non-unidirectional (turbulent) dilution mixing suffices for Class 6–9 spaces. Mixed-flow designs combine both, placing laminar zones over critical tools while maintaining turbulent dilution in surrounding areas.
3. Temperature & Humidity
Process-defined environmental windows dictate the thermal-humidity control specification. Semiconductor photolithography typically demands 22°C ±0.5°C and 45% ±3% RH to prevent resist dimensional changes. Pharmaceutical powder handling may require ≤35% RH to avoid hygroscopic clumping. The HVAC system delivers these setpoints through chilled water coils, electric or steam reheat, and adiabatic or steam humidification.
4. Room Pressurization
Pressure differentials between adjacent spaces form the primary contamination migration barrier. A minimum 5 Pa positive offset is maintained from clean to less-clean zones, typically cascading outward: ISO Class 5 → Class 7 → Class 8 → uncontrolled. Negative-pressure containment is reserved for biohazard or potent compound handling. Active differential pressure sensors modulate VAV dampers to compensate for door openings and filter loading.
5. Structural Envelope
The physical boundary consists of factory-fabricated modular panels — typically aluminum honeycomb or PU foam core sandwiched between galvanized steel or stainless steel skins. Panel joints are sealed with neutral-cure silicone, and wall-to-floor transitions employ integral cove bases with a minimum 25 mm radius. Ceiling grids support HEPA housings, lighting, and utility drops while maintaining plenum seal integrity.
6. Electrostatic Mitigation
ESD-sensitive processes require controlled static dissipation. Conductive or static-dissipative flooring materials — epoxy, PVC sheet, or raised access panels — provide a path-to-ground resistance between 2.5×10⁴ and 1×10⁹ Ω. Personnel grounding is achieved via wrist straps and conductive footwear tested at entry. Combined with humidity maintained above 35% RH, these measures prevent triboelectric charge accumulation.
7. Material & Personnel Transfer
Contamination ingress control starts at the boundary. Air showers deliver 20–28 m/s jets for 15–30 seconds to dislodge surface particles from garments. Pass-through chambers incorporate interlocked doors and optional UV-C germicidal irradiation. Staged gowning — street clothes → clean undergarments → coverall → hood → booties → gloves — progressively reduces the bioburden and particulate load entering the controlled space.
8. Continuous Monitoring
ISO 14644-2 and EU GMP Annex 1 mandate ongoing environmental surveillance. Discrete particle counters sample at critical locations on a defined frequency. Active air samplers capture viable organisms onto agar plates for incubation and CFU enumeration. All instruments communicate via 4–20 mA or Modbus to a BMS/EMS historian, generating tamper-evident records compliant with 21 CFR Part 11 and EU Annex 11 data integrity requirements.
9. Energy Management
Cleanroom HVAC accounts for 50–70% of facility energy consumption. Demand-controlled ventilation reduces air recirculation rates during unoccupied periods. Run-around coil loops and rotary enthalpy wheels recover 60–80% of exhaust thermal energy. Fan arrays with EC or VFD motors allow turndown to 30% of design airflow without surging, enabling significant annual OPEX reduction.
10. Validation Lifecycle
Regulatory compliance is demonstrated, not assumed. Installation Qualification (IQ) verifies correct component specification and installation. Operational Qualification (OQ) confirms system performance across defined operating ranges. Performance Qualification (PQ) proves the installed system meets process requirements under loaded conditions. Requalification follows a risk-based schedule — typically semi-annual for aseptic facilities and annual for non-sterile operations.
Products Description
Pharma,Biotech&Labs
With today's new regulations and growing concernforpublicsecurity,pharmaceutical,biotech and medical device industries need to maintain and upgrad their facilities in order to meet new requirements and regulations.SHP's in-house experts have the necessary experience in designing building and installin cleanrooms and enclosures to be compliant with new standards.And our knowledge and experience cove a wide range such as infusion production, tablet making and vaccine project,etc.
Electronic,Semiconductors&High-tech Industry
SHP designs,manufactures and installs cleanrooms for the semiconductor and high-technology sectors,from optics,photonics to the assembly of electronic components.In these induatries,products are often very sensitive to airborne particulates and must be manufactured in a controlled environment.Inaddition,these industries often require the use of ultra-precise and costly equipment that must be housed and operated in a location where temperature and humidity are maintained at a specific level.
Hospital
SHP designs and installs cleanrooms that can work well for hospital and pharmaceutical applications and are of high quality to meet stringent cleanroom standards.High levels of environmental control are required to protect patients' health.SHP constructs cleanrooms that can incorporate existing structures or stand freely and offers a high level of environmental control including static,pressure,contamination,and humidity control can be designed to comply with even the most stringent medical standards.
Food Processing&Packaging
Food Processing is an industry where product safety,quality,and integrity are paramount.Assuch,cleanrooms are vital in the food manufacturing industry to ensure food product quality and to adhere to GMP(ISO) standards and requirements,In food manufacturing,cleanrooms must generally meet ISO Class 6 standards.We offer a variety of options to meet your application's specific needs,from highly controlled HardWall cleanrooms that can be built to comply with the most stringent classification to SoftWallcleanrooms with a high degree of flexibility thatwork well for food storage and similar uses.
Manufacturing Industry
Authoritative documents such as ISO 14644 provide no specific instructions regarding activities carried out in other manufacturing industry such as medical device enbvironment.Broadly,medical device manufacturing is conducted in an ISO Class 5 cleanroom(Feb.Class 3),while medical device packaging is conducted in an ISO Class 7-8 cleanroom.Guaranteed completion and final compliance testing are among the reasons SHP is a trusted ally of enterprise in this area as well.
