Prefabricated Cleanroom Turnkey Project For Electronic Manufacturing And Pharmaceutical Processing
| Brand Name: | SHP |
| Model Number: | Customized |
| MOQ: | 50 square meters |
| Price: | $500.00/square meters 50-499 square meters |
| Payment Terms: | L/C,T/T |
| Supply Ability: | ≥1 set |
Turnkey Project prefabricated cleanrooms
,Electronic Manufacturing prefabricated cleanrooms
,Pharmaceutical Processing prefabricated cleanrooms
Prefabricated Cleanroom Turnkey Project For Electronic Manufacturing And Pharmaceutical Processing
Product Overview
Cleanroom Turnkey Project for Electronic Manufacturing and Pharmaceutical Processing
Cleanroom
Defined by specific classification standards (e.g., ISO 14644), a cleanroom refers to a sealed space where the concentration of airborne particles is maintained at a specified level through high-efficiency air filtration systems, and where personnel, materials, and equipment are subject to strict contamination control protocols.
Cleanroom Description
| Application | Pharmaceutical | Lab | Electronics |
| Cleanliness | Class 100–100000 or applicable ISO/GMP classification | ISO 5–8 or project-specific classification | ISO 5–8 or project-specific classification |
| Scope |
Structure part; Partition and ceiling panel; door and window,epoxy. |
HVAC part; AHU and chiller; Ducting and piping. |
Electrical part; Lamp,switch and socket; Distribution cabinet. |
| Service | Design and production | Construction and test | Validation and training |
| Wall/ceiling panel | Machine-made or Hand-made sandwich board |
| Clean room equipment | Air shower,FFU,Pass box,Laminar flow cabinet,hepa box |
| Cleanliness | Class 100-100000 |
| Purification system | HVAC, or AC conditioner+FFU |
| Floor | PVC anti-static floor or epoxy-based coating |
| Other addessores | stalinite window,LED panel light,Door,Hand wash sink,storage/shoe cabinet etc |
| Service | Design,manufacturing,construction |
Key Advantages of Cleanrooms
- Consistent Product Quality and Contamination Control
By strictly controlling airborne particles, microbes, temperature, humidity, and air pressure, cleanrooms eliminate contamination-induced defects in sensitive products. This ensures uniform quality standards for high-value items such as semiconductor wafers, sterile medical devices, and bio, directly reducing product rejection rates.
- Enhanced Process Reliability and Reproducibility
Cleanrooms provide a stable, repeatable environment for experiments and production processes. Researchers and engineers can trust that test results or manufacturing outcomes are determined by process parameters rather than external contaminants, which is essential for validating new technologies and scaling production.
- Compliance with Industry Regulations and Standards
For regulated industries like , medical devices, and aerospace, cleanrooms are a prerequisite for meeting international standards (e.g., ISO 14644 for cleanroom classification, FDA guidelines for sterile manufacturing). Compliance with applicable cleanroom standards can support qualification, validation and regulatory requirements for regulated manufacturing environments.
- Reduced Operational Costs and Waste
Lower defect rates translate to less material waste, fewer production reworks, and minimized losses of high-cost raw materials (e.g., semiconductor-grade silicon wafers). Over time, this leads to significant cost savings and improved production efficiency.
- Support for Cutting-edge Innovation
Cleanrooms enable the development and manufacturing of advanced technologies that are impossible in conventional environments, such as microelectronics, gene therapy products, and precision optical components. They serve as a foundational infrastructure for technological breakthroughs in high-tech sectors.
- Protection of Personnel and Environment
In specialized scenarios (e.g., handling hazardous pathogens or toxic materials), cleanrooms can be designed with negative pressure systems to prevent harmful substances from leaking into the surrounding environment, safeguarding the health of on-site staff and the public.
Proven project experience validation
SECTION 1:Global Project References
Global Cleanroom Project Experience
Since 2003, SHP has completed more than 2,100 cleanroom projects across over 40 countries, providing turnkey cleanroom solutions for pharmaceutical, biotechnology, medical device, electronics, semiconductor, laboratory and food industries. SHP delivers complete services including cleanroom design, manufacturing, HVAC engineering, installation, commissioning and validation.
Representative International Projects
| Project | Country | Industry | Scope |
| Pharmaceutical Cleanroom | Mauritius | Pharmaceutical | Design + HVAC + Installation + Validation |
| Vaccine Production Cleanroom | Mauritius | Pharmaceutical | GMP Cleanroom Turnkey Project |
| Laboratory Cleanroom | Romania | Laboratory | Design + Construction + Validation |
| Electronics Manufacturing Cleanroom | Japan | Electronics | ISO Classified Cleanroom |
| Medical Device Cleanroom | Saudi Arabia | Medical Device | Modular Cleanroom System |
SECTION 2:Mauritius Project Case Study
Featured Project – Pharmaceutical Cleanroom in Mauritius
Project Overview
SHP successfully delivered a pharmaceutical cleanroom project in Mauritius, providing a complete turnkey solution including:
- Cleanroom design
- HVAC engineering
- Modular wall and ceiling systems
- HEPA filtration systems
- Electrical installation
- Validation support
Project Scope
Stable temperature and humidity control
ISO-compliant clean environment
Successful commissioning
On-time project delivery
Customer acceptance completed
Validation & Qualification
To ensure cleanroom performance and compliance, SHP provides complete qualification and validation support.
Validation Services
- Design Qualification (DQ)
- Installation Qualification (IQ)
- Operational Qualification (OQ)
- Performance Qualification (PQ)
Testing Items
- Airborne Particle Count Test
- HEPA Filter Integrity Test
- Airflow Velocity Test
- Differential Pressure Test
- Temperature & Humidity Test
- Illumination Test
- Noise Test
Sample Validation Documentation
SHP provides complete project documentation including:
- Validation Reports
- Inspection Records
- FAT Reports
- SAT Reports
- Equipment Certificates
- Maintenance Manuals
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Cleanroom Engineering Methodology
SHP develops cleanroom solutions according to the application requirements, cleanroom classification, process conditions and site constraints of each project.
1. Requirement Assessment
We first review the intended application, production process, cleanliness requirements, temperature and humidity conditions, personnel flow and material flow.
2. Cleanroom Layout Design
The cleanroom layout is developed around process flow, personnel movement, material transfer and contamination-control requirements.
3. HVAC & Filtration Design
HVAC capacity, airflow distribution and filtration configuration are selected according to the project requirements and applicable cleanroom classification.
4. Cleanroom Construction
The engineering scope may include modular wall and ceiling panels, doors and windows, HVAC systems, filtration equipment, electrical systems and associated cleanroom accessories.
5. Testing & Commissioning
After installation, applicable cleanroom performance tests may include airborne particle counting, airflow testing, differential pressure testing, temperature and humidity testing and HEPA filter integrity testing.
6. Validation Support
Where required by the project, SHP can provide documentation and support associated with DQ, IQ, OQ and PQ activities.
Cleanroom Applications
Pharmaceutical & Biotechnology
Modular cleanroom systems can be configured for pharmaceutical and biotechnology applications requiring controlled airborne contamination, environmental conditions and pressure relationships.
Laboratory & R&D
Prefabricated cleanrooms can be adapted for laboratory, testing and research environments according to the required cleanliness classification and process conditions.
Electronics & Semiconductor
Cleanroom configurations can support electronics and precision manufacturing processes where airborne particle and environmental control are important.
Medical & Healthcare
Cleanroom systems can be configured for selected medical, healthcare and controlled production environments according to applicable project requirements.
Integrated Cleanroom System Components
Complete Cleanroom Material and Equipment Supply
In addition to cleanroom engineering services, SHP supplies the prefabricated cleanroom panels, electronic-grade filtration units, HVAC systems and cleanroom doors essential to turnkey cleanroom project delivery.
The following image shows the major systems and products commonly integrated into SHP cleanroom projects.
Company Profile
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As a leading supplier of clean room system and clean room products,SHP is an organization that prides itself both on technical expertise as well as next level customer care.SHP offers Cleanroom Solutions to meet our clients' particular requirements specialized for pharmaceutical,biotechnology and microelectronic cleanrooms.We also provide a range of Clean Room products including wall panel,door&window and a series of clean room equipment.
As an ISO 9001:2015 certified organization,we are committed to continually improving our customer service programs while meeting or exceeding your product quality criteria.With our comprehensive customer solution offerings,excellence in products,and decades of technical expertise,we are confident that SHP can match the best to your application.
Our Compliance & Vdlidation
Our cleanroom equipment is manufactured under an ISO 9001 certified quality management system and complies with relevant CE directives for electrical safety and electromagnetic compatibility.
Certifications
CE Certified Air Shower
CE Certified FFU
CE Certified Pass Box
ISO 9001 Certified Manufacturing System
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Global Customer Visits & Industry Exhibitions
International Customer Visits and Technical Exchange Activities
SHP participates in international prefabricated cleanroom and electronics manufacturing exhibitions, and welcomes customers from different countries to visit our production base and cleanroom demonstration areas.
Customers can review our manufacturing capability, inspect prefabricated cleanroom panels and turnkey systems, discuss electronic manufacturing requirements, and evaluate engineering solutions before project implementation.
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FAQ
Q1: Where is SHP located, and where do you provide cleanroom engineering services?
A: SHP is located in Suzhou, China, near Shanghai and approximately a 1.5-hour drive from Shanghai Pudong International Airport (PVG). SHP provides cleanroom engineering, manufacturing and turnkey project services for customers in China and international markets.
Q2: Is SHP a cleanroom manufacturer or a trading company?
A: SHP is a cleanroom manufacturer and engineering service provider. Our scope includes turnkey cleanroom projects as well as cleanroom equipment and components such as air showers, FFUs, pass boxes, dosing rooms, laminar flow hoods and benches, AHUs, and sealed cleanroom doors and windows. Depending on project requirements, SHP can support design, manufacturing, installation, testing and validation-related activities.
Q3: How long does a cleanroom project or equipment order take to deliver?
A: Delivery time depends on the project scope, equipment configuration and customization requirements. For projects including AHU systems, the typical delivery time is around 35 days based on the current project configuration. For equipment orders without AHU systems, the typical delivery time is around 10 days. The final schedule should be confirmed according to the specific product configuration, quantity and project requirements.
Q4: What warranty and after-sales support does SHP provide?
A: SHP provides a two-year warranty after completion of the cleanroom project, subject to the applicable warranty terms. During the warranty period, SHP provides technical support and assistance with product or system issues. Where necessary and applicable, replacement parts or engineering support can be arranged according to the project and warranty conditions.
Q5: Can SHP provide cleanroom testing, qualification and validation support?
A: Yes. SHP can provide documentation and technical support related to cleanroom qualification and validation activities, including DQ, IQ, OQ and PQ, according to project requirements. Supporting documentation may include cleanroom drawings, product operation manuals, maintenance guides and relevant testing or project records. Applicable testing can include airborne particle counting, airflow testing, differential pressure testing, temperature and humidity testing, and HEPA filter integrity testing.
Q6: What cleanroom engineering experience does SHP have?
A: SHP has a technical team including senior cleanroom and HVAC engineers and has completed more than 2,100 cleanroom projects in China and overseas. Its project experience covers pharmaceutical, medical, laboratory, electronics and other controlled-environment applications. International project experience includes markets such as Japan, Indonesia, Thailand, India, Saudi Arabia, Mauritius, Singapore, Australia, New Zealand, Canada, the United Kingdom, France and the United States.
Q7: What services can SHP provide for a turnkey cleanroom project?
A: Depending on the project requirements, SHP can provide an integrated engineering scope covering cleanroom design, cleanroom panel and equipment manufacturing, HVAC integration, construction, testing, commissioning and validation support. The actual scope is confirmed according to the cleanroom classification, production process, site conditions and customer requirements.
Q8: How does SHP ensure that a cleanroom meets the required performance?
A: SHP develops the cleanroom system according to the required application, cleanliness classification, process conditions and site constraints. After installation, applicable performance tests may include airborne particle counting, airflow testing, differential pressure testing, temperature and humidity testing, and HEPA filter integrity testing. Validation and qualification documentation can be provided where required by the project.