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Smart Digital Cleanroom System with Integrated Sensor Monitoring for Automated Electronic Production
| Brand Name: | SHP |
| Model Number: | Customized |
| MOQ: | 50 square meters |
| Price: | $500.00/square meters 50-499 square meters |
| Payment Terms: | L/C,T/T |
| Supply Ability: | ≥1 set |
Detail Information
Place of Origin:
China
Certification:
CE、ISO
Condition:
New
Applicable Industries:
Manufacturing Plant, Food & Beverage Factory, Cosmetics, Electronics, Laboratories, Clean Room, Dust-free Workshop, Hospitals
Machinery Test Report:
Provided
Warranty Of Core Components:
1 Year
Cleanliness:
Class 100 To Class 100,000
HEPA Filter:
99.995%@0.3um Or As Required
Key Words:
Turnkey Solution Clean Room
Application:
Electronics, Food, Hospital
Certificate:
CE ISO
Item Name:
GMP Clean Room
Material:
Rock Wool Sandwich Panel Or Hollow Glass Magnesium Sandwich Panel
Work Scope:
Construction, HVAC, Electric, Process Piping
Packaging Details:
Wooden Case, Galvanized Steel Pallet, Plastic Film
Supply Ability:
≥1 set
Highlight:
Smart Digital Cleanroom System
,Cleanroom sensor monitoring system
,Automated electronic production cleanroom
Product Description
Product Overview ——Smart Digital Cleanroom System with Integrated Sensor Monitoring for Automated Electronic Production
Whether you require an ISO Class 5 electronics cleanroom, a Class 7 biosafety laboratory, or a Class 8 medical device assembly room, cleanroom systems can be flexibly configured with the appropriate airflow pattern (turbulent, laminar, or mixed), filtration efficiency grade, and environmental control precision — delivering a fully customized solution from envelope structure to automated control system.
Cleanroom Description
| Application | Pharmaceutical | Lab | Electronics |
| Cleanliness | China class 100 to 100000 | ISO 5 to 8 | EU B to D |
| Scope |
Structure part; Partition and ceiling panel; door and window,epoxy. |
HVAC part; AHU and chiller; Ducting and piping. |
Electrical part; Lamp,switch and socket; Distribution cabinet. |
| Service | Design and production | Construction and test | Validation and training |
| Wall/ceiling panel | Machine-made or Hand-made sandwich board |
| Clean room equipment | Air shower,FFU,Pass box,Laminar flow cabinet,hepa box |
| Cleanliness | Class 100-100000 |
| Purification system | HVAC, or AC conditioner+FFU |
| Floor | PVC anti-static floor or epoxy-based coating |
| Other addessores | stalinite window,LED panel light,Door,Hand wash sink,storage/shoe cabinet etc |
| Service | Design,manufacturing,construction |
Cleanroom Core Functions
1. How clean will the air really be?
That depends on the class you need — and yes, it is measurable down to the single particle. An ISO Class 5 cleanroom permits no more than 3,520 particles ≥0.5μm per cubic meter. At ISO Class 1, the limit drops to just 10 particles at 0.1μm. Achieving this requires a staged filtration train: pre-filter → medium filter → HEPA (99.97% at 0.3μm) or ULPA (99.9995% at 0.12μm). The number is guaranteed, tested, and documented.
2. What keeps dust from settling on my product?
Airflow design. In high-grade cleanrooms, laminar flow pushes a uniform column of clean air straight down at 0.30–0.45 m/s, carrying particles away before they can land. In lower grades, turbulent mixing dilutes and flushes contaminants through high air change rates — typically 20 to 60 per hour. Either way, dust doesn't get a chance to settle.
3. Can you hold temperature and humidity steady — really?
Yes — and the number is traceable. Precision HVAC loops hold temperature to ±0.5°C and relative humidity to ±3% RH. This matters because a 1°C drift during photolithography can shift critical dimensions, and a 10% humidity swing can ruin hygroscopic powders. The system compensates for seasonal shifts, equipment heat loads, and occupancy fluctuations automatically.
4. What stops dirty air from next door from leaking in?
Pressure — plain physics. Each clean zone is held at a higher static pressure than the adjacent, less-clean zone, typically 5–15 Pa. Air only flows one way: from clean to dirtier. Step through the cascade: ISO 5 → ISO 7 → ISO 8 → outside. Even when a door opens, dynamic damper compensation restores the gradient within seconds.
5. Do the walls and floors actually matter?
Absolutely. A single unsealed joint or sharp corner becomes a dust trap that undermines the entire HVAC investment. Panels are factory-laminated steel-faced sandwiches with interlocking seams sealed by neutral-cure silicone. Floors are seamless epoxy or raised-access with a 25 mm cove radius at every wall junction. No ledges. No gaps. No excuses.
6. Will static electricity kill my components?
Not if the floor and grounding network are designed for it. Conductive flooring — epoxy, PVC, or raised panels — keeps surface resistance between 10⁴ and 10⁹ Ω, providing a controlled path to ground. Personnel ground through wrist straps and conductive footwear. Combined with humidity maintained above 35% RH, the system eliminates the triboelectric charging that fries sensitive electronics.
7. How do people and materials enter without contaminating the room?
Through a protocol, not a shortcut. Personnel pass through a staged gowning sequence — street shoes off, coverall on, hood, boots, gloves — followed by a 15–30 second air shower at 25 m/s. Materials enter through interlocked pass boxes, often with UV-C sanitization. Nothing bypasses the protocol. No exceptions.
8. Can I prove the room stays compliant between audits?
Continuous environmental monitoring generates the proof. Particle counters sample at critical locations on a fixed schedule. Temperature, humidity, and pressure sensors stream live data to the BMS/EMS historian. Every reading is time-stamped, tamper-evident, and archived for audit retrieval — compliant with 21 CFR Part 11 and EU GMP Annex 1 data integrity rules.
9. Is running a cleanroom going to destroy my energy budget?
Not if it's engineered for efficiency. Cleanroom HVAC can account for over half of facility energy use, but VFD-driven fans, heat recovery wheels (reclaiming 60–80% of exhaust energy), and night/standby setback modes slash consumption without compromising cleanliness. The system breathes with demand instead of running flat-out 24/7.
10. How do I know it actually works before I trust my production to it?
Validation proves it. Installation Qualification (IQ) confirms everything is built to spec. Operational Qualification (OQ) tests performance across the full operating range. Performance Qualification (PQ) demonstrates the installed system meets your process requirements under real load. Plus ongoing requalification — semi-annual for aseptic, annual for non-sterile — keeps your audit file current and your confidence intact.
Products Description
Pharma,Biotech&Labs
With today's new regulations and growing concernforpublicsecurity,pharmaceutical,biotech and medical device industries need to maintain and upgrad their facilities in order to meet new requirements and regulations.SHP's in-house experts have the necessary experience in designing building and installin cleanrooms and enclosures to be compliant with new standards.And our knowledge and experience cove a wide range such as infusion production, tablet making and vaccine project,etc.
Electronic,Semiconductors&High-tech Industry
SHP designs,manufactures and installs cleanrooms for the semiconductor and high-technology sectors,from optics,photonics to the assembly of electronic components.In these induatries,products are often very sensitive to airborne particulates and must be manufactured in a controlled environment.Inaddition,these industries often require the use of ultra-precise and costly equipment that must be housed and operated in a location where temperature and humidity are maintained at a specific level.
Hospital
SHP designs and installs cleanrooms that can work well for hospital and pharmaceutical applications and are of high quality to meet stringent cleanroom standards.High levels of environmental control are required to protect patients' health.SHP constructs cleanrooms that can incorporate existing structures or stand freely and offers a high level of environmental control including static,pressure,contamination,and humidity control can be designed to comply with even the most stringent medical standards.
Food Processing&Packaging
Food Processing is an industry where product safety,quality,and integrity are paramount.Assuch,cleanrooms are vital in the food manufacturing industry to ensure food product quality and to adhere to GMP(ISO) standards and requirements,In food manufacturing,cleanrooms must generally meet ISO Class 6 standards.We offer a variety of options to meet your application's specific needs,from highly controlled HardWall cleanrooms that can be built to comply with the most stringent classification to SoftWallcleanrooms with a high degree of flexibility thatwork well for food storage and similar uses.
Manufacturing Industry
Authoritative documents such as ISO 14644 provide no specific instructions regarding activities carried out in other manufacturing industry such as medical device enbvironment.Broadly,medical device manufacturing is conducted in an ISO Class 5 cleanroom(Feb.Class 3),while medical device packaging is conducted in an ISO Class 7-8 cleanroom.Guaranteed completion and final compliance testing are among the reasons SHP is a trusted ally of enterprise in this area as well.
