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Modular Turnkey Clean Room Design And Construction Solution Custom Dust Free Workshop
| Brand Name: | SHP |
| Model Number: | Customized |
| MOQ: | 50 square meters |
| Price: | $500.00/square meters 50-499 square meters |
| Payment Terms: | L/C,T/T |
| Supply Ability: | ≥1 set |
Modular Clean Room Design And Construction
,Turnkey Clean Room Design And Construction
,Turnkey Prefabricated Clean Room
Modular Clean‑Room Turnkey Solution Custom Dust‑Free Workshop Construction
Product Overview
Technical Reference Data
The data below sets out reference configurations for SHP cleanroom systems and associated purification equipment. Final cleanroom dimensions, airflow rates, filtration configuration, pressure differential and environmental-control parameters are decided by the required cleanliness classification, the production process and the project design.
Cleanroom System Reference Configuration
| Item | Reference Configuration |
| Cleanroom Type | Modular / Prefabricated Cleanroom |
| Cleanliness Classification | Class 100–100,000 or applicable ISO classification |
| Cleanroom Structure | Modular wall and ceiling panel system |
| Air Purification | HEPA / FFU filtration system |
| HVAC | AHU-based or project-specific HVAC system |
| Air Distribution | FFU ceiling array / ducted air distribution |
| Flooring | Epoxy coating or anti-static PVC flooring |
| Cleanroom Doors | Sealed cleanroom doors |
| Cleanroom Windows | Flush-mounted observation windows |
| Lighting | Cleanroom LED lighting |
| Pressure Control | Positive or negative pressure according to process requirements |
| Environmental Control | Temperature and relative humidity controlled according to project requirements |
| Monitoring | Particle, airflow, pressure and environmental monitoring where required |
FFU Reference Data
| Item | Reference Specification |
| Equipment Type | Fan Filter Unit (FFU) |
| Air Velocity | Approx. 0.45 m/s |
| HEPA Filtration Efficiency | ≥99.995% @ 0.3 μm |
| Power Supply | 220 V / 50 Hz |
| Noise Level | ≤65 dB |
| Housing Options | SS304 / Powder-Coated Steel |
| Speed Control | Speed Controller / Speed Display |
| Installation | Ceiling-mounted or integrated into modular cleanroom ceiling |
HEPA Box Reference Data
| Item | Reference Specification |
| Model | SHPHB-001 |
| HEPA Filter Size | 410 × 410 × 93 mm |
| HEPA Box Size | 455 × 455 × 380 mm |
| Connector Size | 200 × 200 mm |
| Air Volume | 500 m³/h* |
| Installation | Cleanroom ceiling / air supply system |
*Air volume and other operating parameters should be confirmed according to the selected equipment configuration and project design.
Cleanroom Environmental Control
| Parameter | Engineering Reference |
| Airborne Particles | Controlled according to required ISO classification |
| Airflow | Designed according to room classification and process requirements |
| Differential Pressure | Positive / negative pressure according to process zoning |
| Temperature | Project-specific |
| Relative Humidity | Project-specific |
| Air Changes | Determined by cleanroom classification, heat load and process requirements |
| Filtration | HEPA filtration; additional filtration stages where required |
| Cross-Contamination Control | Airflow zoning, pressure relationships and personnel/material flow design |
Cleanroom Enclosure Materials
| Component | Typical Material / Configuration |
| Wall Panels | Sandwich panel system |
| Ceiling Panels | Sandwich panel system |
| Panel Core | Rock wool or other specified core material |
| Surface Finish | Project-specific cleanroom coating / coated steel surface |
| Doors | Cleanroom sealed door |
| Windows | Double-glazed / flush observation window according to project requirements |
| Floor | Epoxy or anti-static PVC |
| Joints | Sealed cleanroom joints and penetrations |
Supporting Cleanroom Equipment
The cleanroom system can be integrated with supporting equipment according to the project scope:
- Air Shower
- Fan Filter Unit (FFU)
- HEPA Box
- Pass Box
- Clean Bench
- Laminar Air Flow Cabinet
- AHU
- Chiller
- Cleanroom Doors and Windows
- Cleanroom Lighting
Testing & Performance Verification
Once installation and commissioning are complete, the applicable cleanroom performance parameters can be tested in line with the agreed project requirements.
Typical verification items include:
- Airborne Particle Count
- Airflow Measurement
- Differential Pressure
- Temperature
- Relative Humidity
- HEPA / FFU Performance
- Cleanroom Enclosure Integrity
Where included in the project scope, testing and validation documentation may include commissioning records, cleanroom test reports, DQ, IQ, OQ and PQ documentation.
Engineering Note: The data above is reference information rather than guaranteed parameters for every project. The final equipment selection and cleanroom performance criteria should be confirmed based on the approved engineering design, applicable standards and project-specific requirements.
Cleanroom Description
| Application | Pharmaceutical | Lab | Electronics |
| Cleanliness | Class 100–100000 or applicable ISO/GMP classification | ISO 5–8 or project-specific classification | ISO 5–8 or project-specific classification |
| Scope |
Structure part; Partition and ceiling panel; door and window,epoxy. |
HVAC part; AHU and chiller; Ducting and piping. |
Electrical part; Lamp,switch and socket; Distribution cabinet. |
| Service | Design and production | Construction and test | Validation and training |
| Wall/ceiling panel | Machine-made or Hand-made sandwich board |
| Clean room equipment | Air shower,FFU,Pass box,Laminar flow cabinet,hepa box |
| Cleanliness | Class 100-100000 |
| Purification system | HVAC, or AC conditioner+FFU |
| Floor | PVC anti-static floor or epoxy-based coating |
| Other addessores | stalinite window,LED panel light,Door,Hand wash sink,storage/shoe cabinet etc |
| Service | Design,manufacturing,construction |
Cleanroom Core Functions
- Filters out airborne particles and dust impurities to lower defect rates and optimize manufacturing output.
- Restricts the propagation of bacteria, fungi and spores, fulfilling aseptic production requirements and cutting material losses.
- Offers precise control over temperature, humidity and pressure gradients, unaffected by external environmental changes.
- Lowers cross‑contamination risks among production processes, raw materials and work‑in‑progress products.
- Equipped with complete anti‑static solutions to protect high‑sensitive precision components from electrostatic harm.
- Complies with GMP and industry‑wide specifications for regulatory clearance and customer compliance reviews.
- Realizes stable and replicable quality for each production batch, reducing expenditures on rework and product returns.
- Protects working personnel against hazardous dust and aerosols and avoids outward diffusion of dangerous substances.
Cleanroom Applications
Pharmaceutical & Biotechnology
Modular cleanroom systems can be configured for pharmaceutical and biotechnology applications requiring controlled airborne contamination, environmental conditions and pressure relationships.
Laboratory & R&D
Prefabricated cleanrooms can be adapted for laboratory, testing and research environments according to the required cleanliness classification and process conditions.
Electronics & Semiconductor
Cleanroom configurations can support electronics and precision manufacturing processes where airborne particle and environmental control are important.
Medical & Healthcare
Cleanroom systems can be configured for selected medical, healthcare and controlled production environments according to applicable project requirements.
Engineering Process
SHP cleanroom projects are carried out through a structured engineering process that runs from initial requirement assessment to installation, commissioning and performance verification. The actual scope and sequence are tailored to the cleanroom classification, the production process, the facility conditions and the project requirements.
1. Requirement Assessment
The engineering team examines the intended application, the required cleanliness classification, room functions, personnel and material flows, production equipment, environmental conditions and available utilities. These requirements provide the basis for the cleanroom layout and system configuration.
2. Cleanroom Layout & Engineering Design
On the basis of the confirmed requirements, SHP prepares the cleanroom layout and coordinates the enclosure structure, ceiling system, HVAC, air distribution, HEPA/FFU filtration, electrical systems, doors, windows and supporting equipment. Airflow direction, pressure relationships and maintenance access are considered as part of the system design.
3. Equipment & Component Selection
Cleanroom panels, FFUs, HEPA filtration units, AHUs, air showers, pass boxes, cleanroom doors and other components are selected according to the approved technical requirements. Equipment specifications are reviewed for compatibility with the overall cleanroom system.
4. Manufacturing & Quality Inspection
Cleanroom panels and related equipment are produced according to the approved specifications. Dimensions, materials, component configuration and other applicable quality-control points are inspected before shipment. Manufacturing and inspection records can be supplied in line with the project documentation requirements.
5. On-Site Installation
The cleanroom enclosure, HVAC and filtration systems, electrical components and supporting equipment are installed according to the approved layout. As part of the installation process, panel joints, ceiling interfaces, doors, windows and service penetrations are sealed and inspected.
6. Commissioning & System Adjustment
After installation, the HVAC and purification systems are commissioned. Airflow distribution, pressure relationships and environmental-control settings are adjusted according to the project design and required operating conditions.
7. Performance Testing & Verification
The applicable cleanroom performance parameters are measured after commissioning. Depending on the project scope, verification may cover airborne particle concentration, airflow, differential pressure, temperature, relative humidity and HEPA/FFU performance.
8. Documentation & Project Handover
Once testing and system adjustment are complete, SHP provides the agreed project documentation. Subject to the application and contract scope, documentation may include cleanroom drawings, equipment information, commissioning records, test reports, operation manuals and DQ/IQ/OQ/PQ documentation.
The final acceptance criteria are defined by the approved engineering design, applicable standards and project-specific requirements.
Project Experience
Mauritius Pharmaceutical Cleanroom Project
Project Location:
Mauritius
Application:
Pharmaceutical Manufacturing
Scope of Work:
Design
HVAC
Installation
Validation
Cleanroom Classification:
ISO 7
Project Status:
Successfully Delivered
Cleanroom Testing & Verification
Cleanroom performance should be verified after installation and commissioning in line with the applicable project requirements.
SHP's publicly documented cleanroom projects include on-site inspection and performance verification of installed systems; the Romania turnkey project, for example, involved inspection of wall-panel sealing, doors and windows together with particle-count and airflow measurement of the FFU/HEPA filtration system.
Typical Verification Items
Airborne Particle Count
Airflow Measurement
Differential Pressure
Temperature
Relative Humidity
HEPA/FFU Performance
Cleanroom Enclosure Integrity
Lighting and Other Environmental Parameters Where Required
Validation Documentation
Depending on the project scope, the cleanroom documentation can include:
Design Qualification (DQ)
Installation Qualification (IQ)
Operational Qualification (OQ)
Performance Qualification (PQ)
Cleanroom Test Reports
Commissioning Records
Operation and Maintenance Documentation
Testing Evidence
Where project testing documentation is available, the relevant test reports and verification records can be provided as supporting project evidence.
The testing items, acceptance criteria and documentation are defined by the cleanroom classification, the application and the agreed project requirements.
Certifications
SHP operates under a certified quality management system and manufactures cleanroom equipment in line with international standards for quality, safety and performance. The engineering and manufacturing processes are continuously audited to ensure compliance with global cleanroom and HVAC project requirements.
Quality Management System
SHP holds ISO 9001:2015 Quality Management System certification, covering the design, manufacturing and installation of cleanroom systems, sandwich panels and air purification equipment.
Certificate: ISO 9001:2015 Quality Management System Certification
CE Certification for Cleanroom Equipment
To support international projects and regulatory compliance, the major cleanroom equipment supplied by SHP has been assessed for conformity with the applicable European directives on electrical safety and electromagnetic compatibility.
The CE-certified equipment includes:
Air Shower Room
Fan Filter Unit (FFU)
Pass Box
CE Certification for Air Shower Room
CE Certification for Fan Filter Unit (FFU)
CE Certification for Pass Box
Commitment to Quality and Compliance
By combining certified manufacturing processes, documented quality-control procedures and project validation services, SHP delivers every cleanroom and HVAC solution in accordance with customer specifications, GMP requirements and international cleanroom standards.
Applicable Standards
ISO 14644 Cleanroom Standards
ISO 9001:2015 Quality Management System
EU Low Voltage Directive (2014/35/EU)
EU Electromagnetic Compatibility Directive (2014/30/EU)
GMP Guidelines for Pharmaceutical Manufacturing
EN1886 Air Handling Unit Standard
Company Profile
Founded in 2003, SHP focuses on cleanroom engineering, manufacturing and purification systems. Drawing on more than 20 years of industry experience, SHP delivers cleanroom design, manufacturing, installation, commissioning and technical support for pharmaceutical, biotechnology, medical, laboratory and electronics applications.
SHP's product range includes modular cleanrooms, cleanroom panels, FFUs, HEPA filter boxes, air showers, pass boxes, AHUs, cleanroom doors and windows and related equipment.
Operating under an ISO 9001:2015 quality management system, SHP supports both individual equipment supply and turnkey cleanroom projects. Its engineering team delivers project-specific solutions according to the required cleanliness classification, process conditions, HVAC requirements and applicable standards.
Related Cleanroom Products
Related Cleanroom Products
- Cleanroom Sandwich Panel
- Fan Filter Unit (FFU)
- HEPA Box
- Air Shower
- Pass Box
- Cleanroom Door
- AHU
