|
Industrial ESD-Safe Modular Clean Room Suite with Conductive Flooring for Micro-Electronic Component Assembly
| Brand Name: | SHP |
| Model Number: | Customized |
| MOQ: | 50 square meters |
| Price: | $500.00/square meters 50-499 square meters |
| Payment Terms: | L/C,T/T |
| Supply Ability: | ≥1 set |
Detail Information
Place of Origin:
China
Certification:
CE、ISO
Condition:
New
Applicable Industries:
Manufacturing Plant, Food & Beverage Factory, Cosmetics, Electronics, Laboratories, Clean Room, Dust-free Workshop, Hospitals
Machinery Test Report:
Provided
Warranty Of Core Components:
1 Year
Cleanliness:
Class 100 To Class 100,000
HEPA Filter:
99.995%@0.3um Or As Required
Key Words:
Turnkey Solution Clean Room
Application:
Electronics, Food, Hospital
Certificate:
CE ISO
Item Name:
GMP Clean Room
Material:
Rock Wool Sandwich Panel Or Hollow Glass Magnesium Sandwich Panel
Work Scope:
Construction, HVAC, Electric, Process Piping
Packaging Details:
Wooden Case, Galvanized Steel Pallet, Plastic Film
Supply Ability:
≥1 set
Highlight:
Industrial ESD-Safe Clean Room Suit
,Modular Clean Room Suit with Conductive Flooring
,Clean Room Suit for Micro-Electronic Assembly
Product Description
Product Overview ——Industrial ESD-Safe Modular Clean Room Suite with Conductive Flooring for Micro-Electronic Component Assembly
A cleanroom is a precision-controlled environment where airborne particle concentration, temperature, humidity, airflow, and pressure differentials are strictly regulated per ISO 14644-1 standards, graded from ISO Class 1 to Class 9. Core systems include HVAC purification, HEPA/ULPA filtration, FFU laminar flow units, clean envelope structures, and environmental monitoring, serving semiconductor, lithium battery, photovoltaic, and pharmaceutical manufacturing.
Cleanroom Description
| Application | Pharmaceutical | Lab | Electronics |
| Cleanliness | China class 100 to 100000 | ISO 5 to 8 | EU B to D |
| Scope |
Structure part; Partition and ceiling panel; door and window,epoxy. |
HVAC part; AHU and chiller; Ducting and piping. |
Electrical part; Lamp,switch and socket; Distribution cabinet. |
| Service | Design and production | Construction and test | Validation and training |
| Wall/ceiling panel | Machine-made or Hand-made sandwich board |
| Clean room equipment | Air shower,FFU,Pass box,Laminar flow cabinet,hepa box |
| Cleanliness | Class 100-100000 |
| Purification system | HVAC, or AC conditioner+FFU |
| Floor | PVC anti-static floor or epoxy-based coating |
| Other addessores | stalinite window,LED panel light,Door,Hand wash sink,storage/shoe cabinet etc |
| Service | Design,manufacturing,construction |
Cleanroom Core Functions
1. Air Cleanliness Control
Through a three-stage filtration system — pre-filters, medium filters, and HEPA/ULPA high-efficiency filters — airborne particle concentrations at target sizes (≥0.1μm, ≥0.3μm, ≥0.5μm) are rigorously maintained below the limits defined by ISO 14644-1 for each cleanliness class, spanning the full range from ISO Class 1 (≤10 particles/m³ @0.1μm) to ISO Class 9.
2. Airflow Pattern & Distribution
Based on process requirements, airflow is designed as turbulent (non-unidirectional), laminar (unidirectional), or mixed-flow configurations to ensure uniform air distribution with no dead zones or eddies. Contaminants generated at source points are swiftly carried away, maintaining the self-cleaning capacity and protective airflow barrier of the work zone.
3. Temperature & Humidity Precision Control
Utilizing HVAC air handling units (AHU) with chilled water, hot water, or steam piping systems, indoor temperature is controlled within ±0.5°C to ±2°C and relative humidity within ±3% to ±5% RH, meeting the exacting environmental requirements of processes such as lithography, coating, and aseptic filling.
4. Pressure Cascade & Contamination Isolation
Positive or negative pressure differentials of 5–15 Pa are established and maintained between adjacent zones of different cleanliness grades: positive pressure prevents external contamination ingress, while negative pressure contains hazardous substances. Dynamic pressure control is achieved through differential pressure sensors interlocked with variable air volume (VAV) valves, with real-time monitoring.
5. Envelope Structure & Sealing
Full enclosure is constructed using color-coated steel panels, stainless steel panels, or antibacterial clean wall panels with matching clean ceilings, airtight doors, and windows. All joints are sealed with specialized sealants, and internal corners are rounded to eliminate dust-accumulating dead zones, forming a complete physical isolation barrier.
6. Electrostatic Discharge (ESD) Control
Anti-static epoxy self-leveling flooring or anti-static PVC/raised access flooring is installed and integrated with the grounding system, maintaining surface resistance within the 10⁴–10⁹ Ω range. This effectively dissipates static charges from personnel, equipment, and materials, protecting ESD-sensitive devices from damage.
7. Personnel & Material Purification
Gowning rooms, changing areas, air showers, buffer rooms, and pass boxes are configured to standardize personnel gowning procedures and material transfer routes. High-velocity clean air jets for personnel blow-off and UV/pass-through sanitization for items minimize the contamination load introduced by people and materials.
8. Intelligent Environmental Monitoring
Online particle counters, viable airborne samplers, differential pressure sensors, temperature/humidity probes, and airflow velocity sensors are deployed to collect real-time environmental parameters, uploaded to a central BMS/EMS. The system supports data logging, trend analysis, limit alarm notifications, and audit trails, ensuring compliance with GMP data integrity requirements.
9. Energy Efficiency & Operational Optimization
Energy-saving measures — including variable-frequency drive (VFD) fans, heat recovery wheels, and reduced-frequency setback modes during night/idle periods — are combined with zoned independent control and dynamic adjustment via the automation system. This significantly reduces HVAC energy consumption while maintaining cleanliness compliance, enabling low-carbon operation.
10. Validation & Compliance Management
In accordance with ISO 14644 and GMP standards, installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ) are conducted, covering HEPA filter leak testing, airflow visualization smoke studies, recovery (self-cleaning) time testing, temperature/humidity uniformity mapping, and more — ensuring the cleanroom remains fully compliant from handover through long-term operation.
Products Description
Pharma,Biotech&Labs
With today's new regulations and growing concernforpublicsecurity,pharmaceutical,biotech and medical device industries need to maintain and upgrad their facilities in order to meet new requirements and regulations.SHP's in-house experts have the necessary experience in designing building and installin cleanrooms and enclosures to be compliant with new standards.And our knowledge and experience cove a wide range such as infusion production, tablet making and vaccine project,etc.
Electronic,Semiconductors&High-tech Industry
SHP designs,manufactures and installs cleanrooms for the semiconductor and high-technology sectors,from optics,photonics to the assembly of electronic components.In these induatries,products are often very sensitive to airborne particulates and must be manufactured in a controlled environment.Inaddition,these industries often require the use of ultra-precise and costly equipment that must be housed and operated in a location where temperature and humidity are maintained at a specific level.
Hospital
SHP designs and installs cleanrooms that can work well for hospital and pharmaceutical applications and are of high quality to meet stringent cleanroom standards.High levels of environmental control are required to protect patients' health.SHP constructs cleanrooms that can incorporate existing structures or stand freely and offers a high level of environmental control including static,pressure,contamination,and humidity control can be designed to comply with even the most stringent medical standards.
Food Processing&Packaging
Food Processing is an industry where product safety,quality,and integrity are paramount.Assuch,cleanrooms are vital in the food manufacturing industry to ensure food product quality and to adhere to GMP(ISO) standards and requirements,In food manufacturing,cleanrooms must generally meet ISO Class 6 standards.We offer a variety of options to meet your application's specific needs,from highly controlled HardWall cleanrooms that can be built to comply with the most stringent classification to SoftWallcleanrooms with a high degree of flexibility thatwork well for food storage and similar uses.
Manufacturing Industry
Authoritative documents such as ISO 14644 provide no specific instructions regarding activities carried out in other manufacturing industry such as medical device enbvironment.Broadly,medical device manufacturing is conducted in an ISO Class 5 cleanroom(Feb.Class 3),while medical device packaging is conducted in an ISO Class 7-8 cleanroom.Guaranteed completion and final compliance testing are among the reasons SHP is a trusted ally of enterprise in this area as well.
